Working process:
Bottles are fed from air conveyor into three-in-one rinsing machine via star-wheel. Bottle clamp installed on the rotary wheel of the rinsing machine will grip bottle mouth and make 180º Turn along a guide track to face the bottle mouth downward.
In designated section of the rinsing machine rinsing water will jet out from special nozzles to flush bottle inside wall. After rinsing and dripping, bottles gripped by bottle clamp will make another 180º Turn along a guide track to resume bottle mouth facing up.
Cleaned bottles are moved out of the rinsing machine by star-wheel. After entering the fill area, bottles are retained by neck supporting carrier plates which are actuated by bottle carrier mechanism to raise them to engage with filling valves.
Filling is completed by gravity. The material filled into the bottle through filling valve. The bottle goes down and leaves valve to capping machine via neck handling star-wheel.
Anti-rotation blades on capping heads will seize the neck of bottle to prevent it from rotation and hold it in up-right. The twist-on capping head will make revolving and rotating movement along with the machine to finish the complete capping process of cap picking, placing, twisting and disengaging under the control of a cam.
Main features:
This machine has a compact structure, perfect control system, easy to operate and highly automated.
Only by changing the star-wheel, arch board can realize fill bottle shape change
The parts contact with product is made of quality SUS, anti-corrosive, and easy to clean.
Rapid flow, highly filling precision, nicety liquid level without any liquid loss to satisfy the filling process demand.
The capping head adopts constant torque magnetic device to guarantee capping quality and impact cap.
This machine has a high efficient cap arranging system, perfect cap feeding with self-control and self-protection device.
The machine adopts perfect overload protective device can ensure the operator and machine safety
The control system has many functions, such as control producing speed, cap shortage detection, bottle block automatic stop and production counting etc.
The main electric and air-drive components are world famous brand products.
All control is advanced touch-screen operation and realize people-computer dialogue operation.
Main technical parameters:
ModelGF72-72-16
Number of working position72rinsing heads 72 filling heads 16 capping heads
Capacity32000~35000 bottles for 500ml&330ml
Bottle rangeDiameter: 50~110mm; Height: 186~310mm
Pressure of air source0.7Mpa
Air consumption1m3/min
Rinsing water pressure0.2~0.25Mpa
Rinsing water consumption3 T per hour
Power of main motor7.5 KW
Dimension7360X4800X2600 (L*W*H)
Total weight17000kg
Configurations:
MaterialStainless steel 304
Main motor+ Reducer EW
Rinsing pump CNP
Inverter Mitsubishi
PLC Omron
Touch screen Mitsubishi
Contactor Schneider
Hot relay Schneider
Air switch Schneider
Approaching switchTURCK
Photoelectric switchLeuze
Pneumatic components FESTO
Sliding bearing Lgus
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