High Quality Gable Top Carton Filling Machine

• After-sales Service: 24 Hours
• Warranty: 1 Year
• Type: Piston Filling Machine
• Model NO.: 2500
• Automatic Grade: Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Plunger
• Filling Principle: Negative Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Linear
• Packaging: Bag
• Packaging Material: Composite Materials
• Transport Package: Standard Export
• Specification: 250-1000ml
• Trademark: stonepack
• Origin: China
• HS Code: 8422400000
• Production Capacity: 40set/Year

Product Description

1,Work flow : 

Put cardboard into carton holder (manually) → Bottom preforming → Bottom heating and sealing → Ultrasonic capping (Optional)→ Filling → Top preforming → Top heating and sealing → Date printing → Finished product
The whole process is controlled by PLC, and only need one person to operate.

2. Suitable for filling: 
Various kinds of dairy products, such as milk, yogurt, cream, soy been milk, liquid egg, etc.

3. Technical parameter:
Capacity: 250--1000ml / 1000ml-2000ml (can be filled by one machine)

• Output: 2000-2500 cartons/hour
• Packing material: cardboard carton / aluminium foil carton

(Carton bottom size 57*57mm, 70*70mm, 95*95mm, one size for one machine)

• Capping: With capping (Optional)  cap size: φ26-φ36, one size for one machine
• Shelf life: milk, yogurt: 7--21days ( 2-6ºCstorage)

 juice: 1year (normal temperature)
whipped cream: 12 months (-18ºCstorage)

• Filling temperature: 2-50 degree centigrade
• Overall power: 25KW (three phases of electricity) 
• Compressed air pressure: 1.0-1.4 Mpa,   Flow rate: 1.4-2M³/min, without oil, water and dust
• Cooling water:Flow volume:≥40L/ min   Temperature:≤30ºC
• Size: (L*W*H): 3.7m*1.6m*2.8m      Net Weight: 3500kg

  Installation requirement: Any smooth floor, such as cement, floor tile, plastic ground, etc. Do not need to 
make angle.
 The machine is with carton lifting function to avoid foam forming and splashing when filling juice and milk.
 The machine is made of food-grade stainless steel and the surface is special processed to be beautiful.

4. Features:
PLC control, only need one worker.
Apply touch screen which shows relevant information for operator to make the operation easy.
Automatically record the working status which can be long-term saved.
Automatic lubrication.
Automatically failure alarm, diagnosing, and solution indicating.
The filling capacity can be adjusted at will.
The capping function is optional. 
Can be installed with remote debugging system, which can solve problems for long distance customers. 
5.  Major spare parts: 

1	The entire equipment applies food-grade stainless steel,excluding the support
2	Heater	Swiss LEISTER
3	PLC	German Siemens
4	Extensive module	German Siemens
5	Pipeline solenoid valve	Taiwan AIRTAC
6	Pneumatic component	German FSTO
7	Touch screen	China Weinview
8	Cylinder	German FSTO
9	Cylinder	Taiwan AIRTAC
10	Cylinder	Japanese SMC
11	Vacuum sucker	German FSTO
12	Air filter	Taiwan AIRTAC
13	Compressed air filter system	Taiwan AIRTAC
14	Fiber-optic sensor system	German FSTO
15	Oil way system	American BIJUR
16	Vacuum generator	German FSTO
17	Location aluminum board	AVIC Shenyang Aircraft Corporation

6,The Characteristic of Gable Top Carton:
Gable top carton has a unique and beautiful appearance, and applies environmental protection material. The products are in high class for its unique feature, and can sell a much better price than other package in the market, which gains considerable profit for middle/small enterprise.
The production process is convenient than other package, and doesn't need big storage space. A middle size paper box can hold 1,000 gable top carton pieces.

• The carton pieces don't need to be washed, which save a large sum of washing and sterilizing fee.
• Gable top carton filling machine doesn't need big area of workshop, which enables low cost of setting a factory.
• Gable top carton filling machine doesn't need many workers to operate, so the salary for workers is low.
• Gable top carton filling machine can apply hot filling, which makes the products can be kept for 3-12 months under normal temperature. That solved many enterprises' problem of short shelf life.

7. The advantages of our machine:
Gable top carton filling machine is high-tech machinery. The main reasons why users selected our machines are as follows: 

• We have a large quantity of users both in domestic and abroad. The machines are all running well and spoken highly by our customers. The oldest machine we sold has worked for more than 10 years in our user's factory and is still running well now. 
• Our machine applies world top class technique and design principle. All the main spare parts are from international big brand. That ensures the machine's highly quality and steady performance.  
• Our machine's price is only 1/2 of international brand equipment, while the quality is the same. 
• Our company is specialized in manufacturing gable top carton filling machine for more than ten years, and is the first company in designing and producing hot filling gable top carton filling machine in China.
• We provide perfect after-sale service and spare parts in competitive low cost for long term. 
• Our machine has got National Standard MC Certification issued by National Weights and Measures Bureau and CE certificate . The quality is reliable.