Gable Top Carton Thermal Filling Machine Aluminum Foil Paper Can Filling Packing Machine

Product Description

SP-1000 Type Gable Top Carton Filling Machine Introduction



     
The main product of our company is gable top carton machinery which is used in the fields of dairy, juice beverage, seasoning, alcohol, cream and so on. 

SP-1000 series gable top carton filling machine is a kind of small type equipment, in low automation degree and small amount of output. They are specially designed by our Company based on for market need. The equipment occupies small area, with low power consumption, and is easily operated and maintained. The price is comparatively low, which is ideal equipment for small and medium-size companies, and companies who want to produce first class gable top carton products with low output.

SP-1000 series machine has two types: SP-1000-2, SP-1000-3.
SP-1000-2 type includes two parts: carton forming part, filling part.
SP-1000-3 type includes three parts: carton forming part, capping part, and filling part.

1.  Work flow:
1) Carton Forming part: Cardboard → Put the cardboard onto the mandrel(manually)→ Bottom heating → Bottom sealing →Top open carton
2) Capping part: Put the cap into the carton's capping hole(manually)→ Ultrasonic welding → Top Open Carton with Cap  (optional)
3) Filling part: Put the carton onto the conveyor(manually)→ Top preforming → Filling → Top heating → Top sealing → Date printing →Finished product

The operation of the filling machine is automatically controlled by computer program, and others are controlled by electric apparatus. The whole progress is controlled by PLC, needs 3 persons to operate.
 

1. Suitable for filling:

Milk, yogurt, cream, beaten egg, soy milk, juice, tea drink, corn drink, pure water, sauce, wine,
spices, cleaning solution, chemical product, sugar, grain, cornmeal, other dry powder, etc.

3.  Technical parameter: 
  Capacity: 500--1000ml
  Output: 1000-1200 cartons/hour
  Packing material: cardboard carton / aluminium foil carton
    (Carton bottom size 57*57mm, 70*70mm, 95*95mm, one size for one machine)
 Filling Temperature: hot filling: 80-85ºC
  Capping function:With capping / without capping (Optional)
  Overall power: 23KW (three phases of electricity) 
  Size: (L*W*H): 3.1*0.8*2.6m
  Compressed air pressure: 1.0-1.4 Mpa,   Flow rate: 0.8-1.0M³/min, without oil, water and dust
  Cooling water:Flow volume:≥20L/ min    Temperature: normal temperature
  Net Weight: 1200kg
 Installation requirement: Smooth floor: cement, floor tile, plastic ground, etc. Do not need to make angle.
 The machine is with carton lifting function to avoid foam forming and splashing when filling juice and milk.
4.  Major spare parts of the machine:

1	The entire machine is made of food-grade stainless steel (exclude the support), and the surface is special processed to be beautiful.
2	PLC	Japanese Panasonic
3	Text displayer	KINCO
4	Pipeline solenoid valve	Taiwan AIRTAC
5	Pneumatic component	Taiwan AIRTAC
6	Cylinder	Taiwan AIRTAC
7	photoelectric sensor	G-TEK

5. The Characteristic of Gable Top Carton:
Gable top carton has a unique and beautiful appearance, and applies environmental protection material. The products are in high class for its unique feature, and can sell a much better price than other package in the market, which gains considerable profit for middle/small enterprise.
The production process is convenient than other package, and doesn't need big storage space. A middle size paper box can hold 1,000 gable top carton pieces.

• The carton pieces don't need to be washed, which save a large sum of washing and sterilizing fee.
• Gable top carton filling machine doesn't need big area of workshop, which enables low cost of setting a factory.

Gable top carton filling machine doesn't need many workers to operate, so the salary for workers is low.

• Gable top carton filling machine can apply hot filling, which makes the products can be kept for 3-12 months under normal temperature. That solved many enterprises' problem of short shelf life.

6. The advantages of our machine:
Gable top carton filling machine is high-tech machinery. The main reasons why users selected our machines are as follows: 

• We have a large quantity of users both in domestic and abroad. The machines are all running well and spoken highly by our customers. The oldest machine we sold has worked for more than 10 years in our user's factory and is still running well now.
• Our machine applies world top class technique and design principle. All the main spare parts are from international big brand. That ensures the machine's highly quality and steady performance.  
• Our machine's price is only 1/2 of international brand equipment, while the quality is the same.
• Our company is specialized in manufacturing gable top carton filling machine for more than ten years, and is the first company in designing and producing hot filling gable top carton filling machine in China.
• We provide perfect after-sale service and spare parts in competitive low cost for long term.
• Our machine has got National Standard MC Certification issued by National Weights and Measures Bureau and CE certificate . The quality is reliable.

                                                                                                             
7. services:
Help customers to analyze all the questions they need to know to set up a beverage factory.
 Help customers to carry out market forecast and profit analysis.
 Arrange customers' visiting to related users' factories and help them know the on-site operation status of our machine.
Provide training service from theory to practice in the whole process.
Responsible for user's on-site debugging, installation guidance, operation training, and repair.
 Handle cargo transport issues if customer need.
 Provide spare parts in favorable price for long term.
Offer updated technical information on dairy, beverage, food, etc. to customers.


8. PACKAGE

Customers around the world


Picture of milk gable top cartons

Main working parts of SP-1000 milk carton filling machine


1 carton forming part   2 capping part  3 Filling part  4 top heating ,sealing and date priting part


Working performance
1 box making and bottom sealing part


2 capping on the carton


3 Filling product into the carton


4 top sealing and date pringting  to be finished finished product



5 Liquid material tank and electric control cabinet


6 out Packing of filling machine