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Aseptic Blow-Fill-Seal System for Plastic Container Parenterals (SVP) | |||||||||
Technical specification | |||||||||
Small Volume Parenterals (SVP) |
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Eye, Ear, Nose Care Products , , |
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Technical data | Because of continuing technical developments, the data given here after may be changed without notification. ,. |
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Type of polymer(extrusion blow moulding grade) () |
PE / PP | ||||||||
Utility Supplies | |||||||||
Product Supply | max 30°C | bar | 2 | ||||||
Total installed power | 380V, 50 Hz | kW | 75 | ||||||
Average electric power consumption | kW/h | 40-45 | |||||||
Compressed air filtered, oil free and dry | 7 - 8 bar | Lt / min | 500 | ||||||
Chilled water for mould( recyclable ) () |
6 -18°C, 4 ba r | Lt /h | 1500 | ||||||
Refrigeration unit for mould chilled water | 1 Frig/h =0.00033333 T(refrig.) | Frig/h | 14000 | ||||||
Refrigeration unit for hydraulic oil( recyclable ) () |
6 -18°C, 4 ba r | Lt / min | 2100 | ||||||
Refrigeration unit for hydraulic oil | 1 Frig/h =0.00033333 T(refrig.) | Frig/h | 22000 | ||||||
Cooling water for vacuum pump | max 25 °C, 2 bar ( to drain ) | Lt /h | 300 | ||||||
Pure steam for S.I.P. | 2 bar~2.5 bar | Kg/h | 40 | ||||||
Production | |||||||||
Type | Package format | Number of cavities | Approx. Hourly output * | ||||||
AFP3 | 0.4-3mL | 30 | 9000 | ||||||
5mL | 24 | 7200 | |||||||
10mL | 18 | 4800 | |||||||
20mL | 15 | 4500 | |||||||
The capacity mentioned are referred to the vials of PE and /or PP filled with aqueous solution having density and viscosity very near to water.Production capacity also depends on form of the container. PEPP.. |
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Technology Advantage | |||||||||
Machine separation between filling and mechanical side (dark/white side technology) / |
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Grade A at point of fill,and aseptic design (CIP/SIP) A,(/) |
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Up to18'000 units/hour capacity 9,000/ |
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Volumes ranging from 0.4 mL to more than 1000 mL 0.41000 |
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Precision time-pressure-dosing - |
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FDA CFR21 Part11 compliant FDACFR2111 |
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In-house container development, prototyping, and contract manufacturing , |
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No. |
Name |
USD |
Note |
1 | Aseptic Blow-Fill-Seal System for Plastic Container Parenterals(AFP3) |
Not include the mould. | |
2 | Mould (24 cavity) | ||
Total (FOB Shanghai) |
Item | Description | Remarks |
1 | Capacity | 9000pcs/h(2ml) |
2 | Filling accuracy | ±1.5%(2ml) |
3 | Rate of qualification | 98% |
4 | Weight accuracy | ±0.12g/piece |
5 | Ampoule thickness | ±0.12mm |
NO. | Description | Interface | Consumption |
A | Drain out | 1" BPE Tri-Clamp |
N/A |
B | Product &CIP/SIP in | 1" BPE Tri-Clamp |
Product:max.1bar,max.40L/h Steam:2.7-3.4bar,25kg/h,125ºC Cleaning water (PW,WFI):2m³/h,2-3bar PA:0.3m³/min |
C | Pure compressed air in/out | 1" BPE Tri-Clamp |
5-7bar,18m³/h |
D | Compressed air in | 1" BPE Tri-Clamp |
5-7bar,25m³/h |
E | Freezing water in/out | 1.5" BPE Tri-Clamp |
2-3.5bar,7-12ºC,1m³/h |
F | City water in/out | 1.5" BPE Tri-Clamp |
2-3.5bar,12ºC-26ºC,1.5m³/h |
G | Power | 380V, 50Hz | Electrical supply:approx.100kw/h |
H | Plastic particles | 1.5" BPE Tri-Clamp |
PE:65kg/h PP:45kg/h |
Item | Name | Brand | Place of origin | Picture | LOGO |
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HMI | SIEMENS | Germany | ||
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The circuit breaker | Switzerland | Germany | ||
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Contactor | Switzerland | Germany | ||
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PLC | SIEMENS | Germany | ||
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Main air source treatment | FSTO | Germany | ||
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Valve terminal | FSTO | Germany | ||
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Hydraulic station | PARKER | USA | ||
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Various cylinder | FSTO | Germany | ||
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Magnetic switch | FSTO | Germany | ||
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Various pneumatic valve | GEMUU | Germany | ||
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Servo motor | SIEMENS | Germany | ||
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Linear guide rail | THK | Japan | ||
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Linear bearing, end bearing | IGUS | Germany | ||
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Sliding bearing, Drag chain |
IGUS | Germany | ||
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Exhaust pump | FUJI | Japan | ||
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The capacitance switch | SICK | Germany | ||
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Terminal | PHOENIX | Germany | ||
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Vacuum pump | BECKER | Germany | ||
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Air filter | PALL | USA | ||
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Pressure transmitter | E+H | Germany | ||
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Pressure transmitter | E+H | Germany |