Pet Recycle and Pelletizing Line

Product Details
After-sales Service: 24 Hours
Warranty: 1 Year
Material Processed: Plastic Bottle
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Registered Capital
500000 RMB
Plant Area
501~1000 square meters
  • Pet Recycle and Pelletizing Line
  • Pet Recycle and Pelletizing Line
  • Pet Recycle and Pelletizing Line
  • Pet Recycle and Pelletizing Line
  • Pet Recycle and Pelletizing Line
  • Pet Recycle and Pelletizing Line
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Basic Info.

Model NO.
1000kg/h
Plastic Type
PET
Screw
Single-Screw
Automation
Automation
Computerized
Computerized
Certification
ISO9001:2008, CE
Transport Package
Standard Export Package
Specification
10X40GP
Trademark
stonepack
Origin
China
HS Code
8477800000
Production Capacity
30set/ Year

Product Description

Pet Recycle and Pelletizing LineConfiguration table and unit price
No. Machine Qty. No. Machine Qty.
1 Belt conveyor + de-baler 1set 13 Dewatering machine 1  1 set
2 Belt conveyor 1set 14 Screw conveyor 1set
3 Drum separator 1set 15 Steam washer 2 sets
4 Belt conveyor 1set 16 Screw conveyor 2 sets
5 Label Scraping Machine 1set 17 Dewatering machine 2 1set
6 Manual Separating Table 1set 18 Screw conveyor 1set
7 Metal detector with alarm 1set 19 Floating tank 2 1set
8 Belt conveyor 1set 20 Dewatering machine 3 1set
9 Wet Crusher PC1400 2 sets 21 Label separator Separator by air 1set
10 Screw conveyor 1set 22 Drying system 1set
11 Floating tank 1 1set 23 Storage hopper 1set
12 Screw conveyor 1set 24 Electrical panel 1set
No. Name Photo of machine Technical specifications Functions
1 Belt conveyor
De-baler


 
 
  1. Motor power :3kw
  2. Width:1400mm
  3. Motor power of small roller:3kw
  4. Length of transportation: 4500mm







 
  1. Motor power:7.5kw*2
  2. Roller diameter:800mm*2
  3. Frequency control







 
Your workers should put the bale of PET bottles on the rotary belt. Please note the wire must be cut and removed.






The de-baler will open the closed bale to be loosen.


 
2 Belt conveyor
 
 
  1. Motor power:3kw
  2. Width: 1000mm
  3. 5000mm length
  4. PVC material for belt
  5. With buffer inlet
Convey bottles to next part
 
3 Drum separator
 
 
  1. φ1500mm  diameter
  2. 5000mm length
  3. motor: 5.5KW
  4. 40rpm rotation speed
  5. 4mm material thickness
  6. 1800kg weight
Remove stones or solid metal 
4 Belt conveyor
 
 
  1. Motor power:3kw
  2. Width: 1000mm
  3. 5000mm length
  4. PVC material for belt
  5. With buffer inlet
Convey bottles to next part
 
5 Label Scraping Machine
 
 
  1. Motor:55KW
  2. Blower to take out label: 3KW*2
  3. φ800mm diameter
  4. Structure and rotor: made of carbon steel12mm  Housing: Made of carbon steel, 12mm thickness
  5. Cross-section of the rotor: Pipe
  6. Capacity: 3tons/h
  7. Tooth: copper welded with special material
Size of machine: (L*W*H) 6800*3100*4000mm
 
It will scrap and remove about 95% of the labels on the surface of bottles.
6 Manual Separating Table
 
 
  1. Belt width:1200mm
  2. Belt length:6000mm
  3. Motor Power:4KW
  4. Length*width*high:6000*1200*1200mm
Your workers should pick up the no-needed bottles, stones or some labels etc.
7 Metal detector with alarm
 
 
  1. width of conveyor belt:1200mm
  2. motor power:0.7kw
  3. speed of conveyor belt:30m/min
  4. precision of metal detector:4mm
If metal detector  detects metals, it stop the belt. The machine is automatically remove metals.
8 Belt conveyor 
 
 
  1. Motor power :3kw
  2. Width:1000mm
  3. Length of transportation: 4500mm
  4. The conveying height can be adjusted freely.
  5. Basic material of belt :PVC
Feeding the bottles into crusher
9 Wet Crusher *2 1400PC 
 
 
  1. Motor :132KW
  2. Blade material: SKD11
  3. Capacity : 2500-3000kg/h each set 
  4. Mesh size : Ф 17mm
  5. Rotary blades :2pcs*5  
  6. Fixed blades :2pcs*2 
  7. Crushing width : 1400mm  
  8. Rotary diameter:700mm
  9. Roter: dynamic balance treatment and heat treatment

Note: One running while another in maintenance.
It will crush the material (bottle and caps) into small pieces, crushing with water will clean the material and cool blades continuously. 
(every time only one crusher working when another in maintenance)
10 Screw conveyor
 
 
  1. Motor power: 5.5kw
  2. Diameter: Ф500mm
  3. Working length:4500mm
  4. Made of stainless steel 304
Feed the material into next step, with water spraying,  rub and wash the material
11 Floating tank 1
 
 
  1. Washing roller:6
  2. Width:1800mm
  3. Working length:8000mm
  4. Power of motor for washing:1.5kw*3
  5. The contact part with the material is made of stainless steel 304
  6. Bottom screw for PET:5.5KW
  7. Diameter of process screw:420mm
Bottle flakes, caps and dirt will be separated, screw conveyer at bottom will push flakes forward, caps will float and be collected.
12 Screw conveyor
 
 
  1. Motor power: 5.5kw
  2. Diameter: Ф500mm
  3. Working length:4500mm
  4. Made of stainless steel 304
Feed the material into next step, with water spraying,  rub and wash the material
13 Dewatering machine 1 
 
 
  1. Motor power:55kw
  2. Diameter of r screen hole: 3mm
  3. Dewatering mesh made of stainless steel 304
  4. Rotating speed:1440rpm
  5. Rotor: NSK
  6. Rotor shaft by dynamic balance treatment and heat treatment, plate alloy of Ni&P ,,
  7. Double layer with bottom tank
High speed rotation will remove water, by centrifugal force.
14 Screw conveyor
 
 
  1. Motor power: 5.5kw
  2. Diameter: Ф500mm
  3. Working length:5500mm
  4. Made of stainless steel 304
Feed the material into next step, with water spraying,  rub and wash the material
15 Steam washer *2  
 
 
  1. Diameter: Ф1800mm 
  2.  4.5m3 volume for water
  3. 5.5kw motor with inverter control
  4. Electric heaters:60kw (T:60-80ºC
  5.  
  6. Inner material by SUS304
  7. With thermocouple
  1. conical design
Hot water to wash the stirred material, you can also add soap, or soda water to wash the bottle flakes
16 Screw conveyor*2
 
 
  1. Motor power: 5.5kw
  2. Diameter: Ф500mm
  3. Working length:4500mm
  4. Made of stainless steel 304
Feed the material into next step, with water spraying,  rub and wash the material
17 Dewatering machine 2 
 
 
  1. Motor power:55kw
  2. Diameter of r screen hole: 3mm
  3. Dewatering mesh made of stainless steel 304
  4. Rotating speed:1440rpm
  5. Rotor: NSK
  6. Rotor shaft by dynamic balance treatment and heat treatment, plate alloy of Ni&P ,
  7. Double layer with bottom tank
High speed rotation will remove water, by centrifugal force.
18 Screw conveyor
 
 
  1. Motor power: 5.5kw
  2. Diameter: Ф500mm
  3. Working length:4500mm
  4. Made of stainless steel 304
Feed the material into next step, with water spraying,  rub and wash the material
19 Floating tank 2
 
 
  1. roller:3
  2. 1800mm width
  3. 4500mm length
  4. 1.5kw  roller motor
  5. Mainly made of SUS304
  6. Bottom screw for PET:5.5KW 
  7. Bottom screw diameter:Φ420mm
Wash the flakes again to clean the soap
20 Dewatering machine 3
 
 
  1. Motor power:55kw
  2. Diameter of r screen hole: 3mm
  3. Dewatering mesh made of stainless steel 304
  4. Rotating speed:1440rpm
  5. Rotor: NSK
  6. Rotor shaft by dynamic balance treatment and heat treatment, plate alloy of Ni&P ,,
  7. Double layer with bottom tank
High speed rotation will remove water, by centrifugal force.
21 Label separator Separator by air    1. Label absorption fan: 11kw
  1. Rotary valve:2.2kw
  2. Label suction fan: 4kw
  3. With toughened glass window
  4. With cyclone silo and dust collecting bags
  5. 304The parts contacted the raw material are made of stainless steel 304
  6. Capacity: 3000 -3500 kg/h
After hot air, rest adhesive labels will be separated from flakes, the blower will suck the light labels and blow them out, last flakes will drop with no labels to the silo.
22 Drying system
 
 
  1. Power motor:11kw
  2. Pipe diameter:219mm
  3. Heating power:48kw (Temperature Need:50-60C,With temperature control,just for pet)
  4. The parts contacted the raw material are made of stainless steel 304
Blowing the dry material into next step, the hot air from the heater will dry the material in the pipes.
23 Storage hopper
 
 
  1. Volume:2m³
  2. Made of stainless steel 304
Collect the clean bottle flakes
24 Electric elements
 
 
  1. Motor: Siemens
  2. TECO inverter
  3. RKC temperature control
  4. Other elements by Siemens 
Control the whole line


Spare part (free of charge)
NO. Name Quantity
 
Crusher
V-belt of crusher

1 set for one unit
Blades 1set
Blades sharpener 1set

Screw conveyor

Seal

2 pieces for each type and unit
High-speed friction washer
Belt

1 set for one unit

seal
2 pieces for each type and unit
Floating Washer
Seal

2 pieces for each type and unit
Dewatering machine
Seal

2 pieces for each type and unit

Belt

1 set for one unit
Drying system
Heating pipe

2 pieces for one unit
seal sheet
40mm(W)*4mm(H)

10m(L)
 Pet Recycle and Pelletizing LinePet Recycle and Pelletizing LinePet Recycle and Pelletizing LinePet Recycle and Pelletizing LinePet Recycle and Pelletizing LinePet Recycle and Pelletizing LinePet Recycle and Pelletizing Line
Pet Recycle and Pelletizing Line
 

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