After-sales Service: | 24 Hours |
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Warranty: | 12 Month After Shipping |
Type: | Dryer |
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DEVICE NAME | INSTRODUCTION | Photos |
1.Hoister 1 with tank | Wash off the dirt on the potatoes; hoist the fresh potato into the peeling machine; it can wash off the dirt and keep almost dirt in the hopper then it save labor to clean the dirt and make potatoes easy to peeled before peeling machine Model:TSJ-4000*600 Dimension:4000*800*3000 Power:0.75kw/380v/50hz Consist of: water tank+hoist device Material: SUS304 Thickness: 3mm |
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2. Brush washing machine | This machine is used to wash with soft brush. It can wash off all dirt and peel some of the potato and convey to the washing peeling machine; it is equipped with anti-vibrating block to keep it stable Model: QP J-2400 Size: 3090*950*2720 mm Power: 3.55KW/380V/50HZ Material: SUS304 Shell: 1.5mm Board of the two sides: 10mm |
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3. Washing peeling machine | This machine is used to peel with stone brusher and hard brusher, it can peel completely; Uneven and corrugated brush can peel the potatoes completely; Model: QP J-2400 Size: 3090*950*1670 mm Power: 6.55KW/380V/50HZ Spiral vane speed is adjustable Rolls speed is adjustable Filter to separate peel, sand from water Spraying device to wash during peeling Material: SUS304 |
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4. Picking line | It has two function: one is picking line to pick out the potato with peel and make it return to washing peeling machine. Model: TJX-4000*430 Size:4000*1200*750 Power: 0.55 *2KW/380V/50HZ Two parts: returning device+picking line Material: SUS304 |
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5.Washing &Hoister | Model:TSJ-3500*600 It has three functions: 1. To wash off the sands and other dirt on potatoes in order to protect the cutter. 2. Convey it to cutter; 3. Distribute the fresh potato into two cutters Dimension:3811*800*3000 Power:0.55kw/380v/50hz Consist of: water tank+hoist device Material: SUS304 |
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6. Frecnh fries cutter |
This machine is used to cut potatoes into sticks. it can cut potato, sweet potato, taro into sticks. It is smooth in surface and cut in fast speed. Easy to wash and easy to operate. Save labor and cost. Model:QTJ-1000 Size: 1060*690*1040mm Power: 1.5kw 380V/50HZ/set Quantity: 3 sets The normal size:6mm*6mm, 8*8 and 10*10mm(Specific size according to the needs) |
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7. Bubble Washing machine | Washing time is 30-40s; Washing process is for washing off the potato starch on the potato chips which can keep it from fall in the oil and keep long-use life for the frying machine. it can wash off the sugar on the surface of the chips then it can keep the oil from turning bad and keep a long using life. At the same time, French fries is totally immersed in water which can keep it from enzymatic-oxydative browning; Model: QXJ-3500*1000 Size: 3500*1800*2000mm Power: 8KW/380V/50HZ Function: hoisting device+residue scraping device Material: SUS304 |
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8. Blanching machine |
1. Blanching is a necessary procedure. After washing, the potato sticks go into the blanching machine. It can destroy the enzyme activity, and improve the organizational structure.
Model: PTJ-6500*1000 Size: 6500*2000*2000mm Material: SUS304 Power: Steam(LPG steam boiler) Match the LPG steam boiler |
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9.Vibrating dewater machine | It is used to vibrating to remove water and it can leak out small and waste raw material which is smaller than 30mm. And we can design it based on customer's requirement. Model: ZDS-2000*1000 Size:2000*1400*800 Power: 0.55KW/380V/50HZ Material: SUS304 |
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10.5m/3 layer hot air drying line | 1. This machine is used to blow off the water on stick surface with the fan 2. Heating system is electric 3. It is heat cycle 4. 3-layer Model:FGX-5000*1000/3 Dimensions: 5700*1400*3000 Belt width:1000mm Material: SUS304 Power: Steam(LPG steam boiler) Match the LPG steam boiler |
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11.Conveyor | Model:SSJ-3000*1000 Dimensions: 3000*1200*1000 Power: 0.75KW/ 380V/ 50HZ Belt width:600mm Total length:3 meter Material: SUS304 |
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12. Continuous frying machine |
Frying machine 1.model:XDL-6500×1000. 2.finished product: French fries 3.best frying temperature:170~180ºC 4.instrument temperature control range: environment temperature-300ºC 5.precision of temperature control:±1ºC 6.frying time range: 40 second- 60 second 7.mesh belt's width: 1000mm 8.all material is sus304 Dimesion:6500*2200*2200 Capacity per hour: 1000kg/h Principle: Continuous working Material: SUS304 Match the LPG heating system. |
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12(1)continuous fryer |
Automatic continuously working; Pot body made of 4mm 304 stainless steel,baseboard is 5mm thickness. Pot body shell made of 1mm 304 stainless steel. Water leakage test to make sure the leakproofness after welding. Aluminum silicate insulation materials is filled between pot body and shell. Drain valve is installed on the bottom of fryer Oil vent installed on the in-feed of the fryer to prevent floating and remaining at the entry. |
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12(2) Hoisting system |
Use chains hoisting system. Can hoist the fume exhaust cover individually. Can hoist the cover, belt holder and heating tubes together Convenient to clean the mesh belt and fume exhaust cover. Use the safety bumper to make sure the belt holder can not fall down when it lifted. Automatically cut off heating tubes' power when hoisting the cover. |
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12(3) Automatic control box |
oil temperature is tested by sensor and transfer to controller. The oil temperature and frying time can be set by the control system all electrical part is famous brand such as Siemens, Scheider, motor is ABB, |
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12(4) Mesh belt conveying system |
Belt speed is frequency controlled. Type of belt please check the photo The mesh belt holder made of 3mm stainless steel. The exhaust cover and belt holder can be lifted individually, easy cleaning. The bearing and seat is made of stainless steel 304. The gap of double belt is 30-80 mm(adjustable) Transmission use gear reducer with low noise. |
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12(5) Lampblack exhausting system |
Exhaust cover is made of 2 mm stainless steel 304. The cover and exhaust pipes have vapour extraction system. Two fume Exhaust pipes ,each is 6m long,made of 304 stainless steel. Axial flow fan installed on the end of each exhaust Control valve installed on the bottom of exhaust seat. |
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12(6) Automatic residue scraping system |
L" type sediment scraping belt installed on the bottom of the pot body. there is scraping system at one end of the frying machine which can scrap the residue out |
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12.2-Oil filter | model: LYJ-1000 Overall dimension: 1400×1150×1350mm Hole diameter: 20μm/25μm oil temperature for filter: 120-200ºC Power/voltage: 0.55KW/380V roller diameter: 833mm Inlet pipe size: DN150mm Outlet pipe size: DN100mm Material: SUS304 |
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12.3 Oil tank | For storing the oil Material: SUS304 Model: 3t |
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13.Vibrating deoil machine | 1.It is used to remove some oil by vibrating 2.It is equipped with oil collection board and oil collection box Model: ZDS-2000*1000 Size:2000*1400*1100 Power: 0.55KW/380V/50HZ Material: SUS304 |
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14.5m cooling line | 1. This machine is used to blow off the oil on stick surface with the fan, and the important is decrease the temperature before go into the quick-freezer. It can make the temperature from 80ºC to 50ºC2. Model:FLX-5000*1000 Dimensions: 5000*1400*3000 Power: 10KW/ 380V/ 50HZ Belt width:800mm Material: SUS304 |
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15.Hositer 9 with air fan | Convey the french fries to the conveyor Convey the fresh potato With standing board to convey the French fries after frying; Model: TSJ-3500*1000 Belt type: Spiral belt Speed adjustable with inverter Material: SUS304 |
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16.Vibrating machine | It is used to vibrate the French fries and make it uniform before entering into the freezer Model: ZDS-2000*1000 Size:2000*1400*1100 Power: 0.55KW/380V/50HZ Material: SUS304 |
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17. IQF instant quick freezer |
IQF: Fludized instant quick freezer Cold source:R404A/R22 Precool consumption: 63KW with 1 set 40P compressor(for precool) Temperature from 50ºC to 15ºC Freeze consumption: 155KW with 2 set 125P compressor(for freezing) Temperature from 15ºC to -18ºC The freeze part get French fries temperature to -18ºC Internal temperature:-30ºC(minus-50ºC) Model: SDJ-1000 Overall dimension: 12.4*4*3.1m Mesh belt width: 1.05m Compressor: Bizer Material: SUS304 |
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18.Packing machine | Model: CB-620 Packing machine CB-620, 14 head weigher. Z type elevator, Platform, Conveyor Packing speed: 20-30 bags/min Accuracy:≤±1.5% Bag size: (L)20-400mm (W)100-310mm Film width: 620mm at maximum Bag type: Pack with film, upper seal, lower seal and back seal by automatic bag making machine. Film thickness: 0.04-0.09mm Package material: thermal composite material.,likeBOPP/CPP, PET/AL/PE etc Air consumption: 0.8Mpa 0.4m3/min Power: 7.5kw Air compressor: Not less than 1.2 CBM Total height: 4m With two pcs of former Material: SUS304 |
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19.Round desk | Rotary collecting table for the finished packed bag 1set for each packaging machine Diameter: 1.2m Height will be based on the packaging machine conveyor height |
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20.Carton sealer |
It is used to seal the carton after putting the packed French fries to the carton Model: FXJ-1000 Power:0.2kw Package size at maximum: 600*500*500mm Package size at minimum: 200*150*130mm Sealing speed: 300-750 carton per hour Weight:"180kg |
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21. External heating system for frying machine |
It is LPG heated external heating exchange which is for heating the frying oil and make it flow back to the frying machine. Model: HRQ-600000 Heating method: LPG Heating consumption:70(LPG) kg/h Gas consumption It can connect with burner and fryer directly. |
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22. LPG heated steam boiler for blanching machine and hot air drying line |
It is for producing the steam for the blanching and hot air drying line . LPG heating system Model: WNS-1.0 Capacity: 1t/h Rater work pressure:" 1.0Mpa Water test pressure: 1.25Mpa Heating consumption:70(LPG) kg/h Power: 3.2kw Overall dimension: 3900*2500*2300mm Weight: 4600kg |
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23.Wood package cost | For all above machines |
No | Name | Model | Qty (SET) |
1 | Hoister 1 with tank | TSJ-4000*600 | 1 |
2 | Brush washing machine | QXJ-2400 | 1 |
3 | Washing peeling machine | QP J-2400 | 1 |
4 | Picking line | TJX-4000*430 | 1 |
5 | Washing &hoister 5 | TSJ-3500*600 | 1 |
6 | French fries cutter | QTJ-1000 | 3 |
7 | Bubble washing machine | QXJ-3500*1000 | 1 |
8 | Blanching machine | PTJ-6500*1000 | 1 |
9 | Vibrating dewater machine | ZDS-2000*1000 | 1 |
10 | 5m/3 layer hot air drying line | FGX-5000*1000/3 | 1 |
11 | Conveyor | SSJ-3000*1000 | 1 |
12 | Continuous frying machine | XDL-6500×1000 | 1 |
12.2 | Oil filter | LYJ-1000 | 2 |
12.3 | Oil tank | 3t | 1 |
13 | Vibrating deoil machine | ZDS-2000*1000 | 1 |
14 | 5m cooling line | FLX-5000*1000 | 1 |
15 | Hositer with air fan | TSJ-3500*1000 | 1 |
16 | Vibrating machine | ZSS-2000*1000 | 1 |
FOB QINGDAO PRICE | ABOVE MACHINES | 21 | |
OPTION CHOICE | |||
17 | IQF instant quick freezer | 1T/H | 1 |
Cold source | Bizer | 1 | |
18 | Packing machine | 620 packing machine+14 head wegiher | 1 |
19 | Round desk | For the packaging machine | 1 |
20 | Carton sealer | FXJ-1000 | 1 |
21 | External heating system for frying machine |
HRQ-600000 | 1 |
22 | LPG heated steam boiler for blanching machine and hot air drying line |
WNS-1.0 | 1 |
23 | Wood package | For all machines | |
Option device | Total | ||
ABOVE MACHINES | 28 |
NAME | BRANDS |
Switch(emergency off switch,rotarybutton,signal lamp) |
SIEMENS(GERMAN) |
AC contactor | SCHEIDER(GERMAN) |
Circuit breake | SCHEIDER(GERMAN) |
Motor | ABBOr Deli |
Instruments and meters | OMRON(GERMAN) |
Inverter(frequency transformer) | OMRON/HOLIP/SIEMENS (JAPAN,DANMARK,GERMAN) |
Electric relay | WEIDMULLER(GERMAN) |
Burner | BALTUR(ITALY) |